NECAS is day to day working on innovative solution of Biscuit plants, having tough competitive Market you may be need to reduce your operational cost for easy survival, we have some solution to retrofit your old or New Plant & machineries like, NECAS peoples having more than 12 Years of Exposure for Biscuit Industry and understand all the weak Areas.
The saving is the easy tool to reduce operational cost.
Cutting & Moulding Line Automation
Liquid or Fat Handling Solution
Details for Oven & Mixer Automation:
Why Automation is Necessary for OVEN & Mixers!
We are here introducing the Cost Effective Oven Automation for Biscuit Plants. It's Suits for your Energy Saving Needs & Day to Day Breakdowns/ Failure of Temperature Controllers, motor burning problems, Changeover time optimization.
For example a 150 ft. oven & 48" Wide PLANT having below connected load
Total Chamber (if 30 Ft. Long) 5 Nos.
Each chamber having 7.5 HP + 5.0 HP Motor for Circulating & Turbulence Fan then 5 Chambers Load 12.5 X 5 = 62.5 HP
Full Load Current for above load 62.5 X 1.4 A = 87.5 Amp.
But normally it's Run up to 65 to 70% Load = 55 to 60 Amp. (We test it practically)
If we say this Running Load can be between 30-35 Amps. If using our Oven automation System. This is the direct saving concept of Energy & Just Reduce your Electric Bill Towards Oven Consumption approx. 30-35% on full efficiency of Plant.
But now we can save more during the time of Changeover, Plant Startup Time, Plant Stop Time, we can decrease the Speed of All Fans up to an optimum level which
Another Part of saving if You are running the Oven with Your OLD Type of Oven & Burner Panels then atleast your motor burning will be more frequent because in this heating area, normally motors bearing become damaged very frequently & in these case motor will burn in small duration of Time because Overload relay will not work effectively, but Due to the Automation System Failure you may get the immediate response. After Having the Automatic PLC & Drive Based control Panel you will get the Alarm signal in case of any Fan will goes Trip, but in present System you did not get any feedback alarm signal, so corrective action will be taken only after the effect will comes from Production & Quality peoples side.
Means you are saving a Lot of things. The Total System Cost will recover in very small time span even you will get several advance features immediately after installation of System.
Same type the Mixer is consuming more energy & large energy loss from old Mixer Operational methodology in now days.
Biscuit Cutting & Moulding Line Automation
NECAS is expert to provide the speed synchronization for Cutting & Moulding Lines & Installed several automated plants, In India leading Plant manufacturer are proving the automated panels with PLC & Drives for Biscuit cutting & Moulding Lines. But NECAS is capable to work with old type Plants Automatic, New Non Automatic Plants to make them Automatic Plant, Using our Synchronization philosophy it is very easy to maintain the Plant Speed & Backing time vary smoothly.
Liquid /Fat Handling Systems
NECAS Also Providing the Liquid handling System, Fat Handling automated System through apex Thermotech - Delhi, We have installed almost 15 liquid handling System & Dosing Tank for Mixers on Behalf of Apex Thermotech. NECAS is working all the Automation for their Automatic Fat & liquid handling Systems. Our kind approach is to provide more automation in the area at very competitive price. NECAS is working not only for New Supplied Systems but also we retrofit you old Systems, Modification works etc. Our Engineering team is quite capable to work on the biscuit industry automation needs.